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14 Sep 2024
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14 Sep 2024
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15 Sep 2024
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15 Sep 2024
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14 Sep 2024
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15 Sep 2024
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14 Sep 2024
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14 Sep 2024
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15 Sep 2024
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14 Sep 2024
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Cummins Engine Qst30 Qst 30 Operation Maintenance Manual
Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om) About the Manual
(99-204-003-om) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-ind) General Safety Instructions
(99-204-007-om) General Repair Instructions
(99-204-009) Acronyms and Abbreviations
Section E - Engine and System Identification
(57-100-001) Engine Identification
(57-100-002) Engine Diagrams
(99-100-003) Cummins® Service Engine Model Product Identification
Section 1 - Operating Instructions
(99-101-999-om-ind) Operating Instructions - Overview
(00-101-014-om-ind) Normal Starting Procedure
(102-101-004) Cold Weather Starting
(00-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-ind) Operating the Engine
(99-101-008-om) Engine Operating Range
(99-101-009-om) Engine Shutdown
(57-101-007-om-ind) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)
Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(57-102-004) Tool Requirements
(57-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form
Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(00-010-058) Air Intake Piping
(99-010-015) Air Cleaner Precleaner
(99-010-059) Air Cleaner Restriction
(99-012-021) Air Tanks and Reservoirs
(99-006-043) Fuel-Water Separator
(99-007-043-om) Lubricating Oil Level
(57-007-087) Centinel Oil Level
(99-008-066) Coolant Level
Section 4 - Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures - Overview
(57-005-065) Fuel Lift Pump Inlet Screen
(57-006-015-om) Fuel Filter (Spin-On Type)
(57-007-002-om) Lubricating Oil and Filters
(99-003-018) Crankcase Breather Tube
(57-008-060) Supplemental Coolant Additive (SCA)
(57-008-006) Coolant Filter
(99-103-002) Drive Belts
(99-008-040) Fan, Cooling
(99-010-027) Charge-Air Cooler
Section 5 - Maintenance Procedures at 2000 Hours or 1 Year
(99-999-999) Maintenance Procedures - Overview
(57-000-009) Engine Steam Cleaning
(99-008-045) Radiator Hoses
(99-012-015) Air Compressor Discharge Lines
(57-016-010) Engine Mounts
(57-001-016-om) Crankshaft
(57-003-004-om) Overhead Set
(57-007-001) Engine Oil Heater
(57-008-068) Fan Drive Idler Pivot Arm Assembly
(57-008-002-om) Drive Belt, Cooling Fan
(57-008-011) Coolant Heater
Section 6 - Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedures - Overview
(57-008-018) Cooling System
(57-008-013) Coolant Thermostat
(57-008-016) Coolant Thermostat Seal
(57-008-036-om) Fan Hub, Belt Driven
(57-008-062-om) Water Pump
(57-010-033-om) Turbocharger
(57-001-052) Vibration Damper, Viscous
(57-012-013) Air Compressor Unloader and Valve Assembly
Section A - Adjustment, Repair, and Replacement
(57-010-060) Air Cleaner Element, Paper Type
(57-010-061) Air Cleaner Element, Single Heavy Duty Dry Type
(57-010-062) Air Cleaner Element, Dual Heavy Duty Dry Type
(57-010-063) Air Cleaner Element, Cartridge Type
(57-007-009) Lubricating Oil Dipstick
(57-008-087-om) Cooling Fan Belt Tensioner
(57-012-022) Air Starting Motor
(99-013-009) Battery Cables and Connections
(57-013-005) Drive Belt, Alternator
Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(57-200-001) Flow Diagram, Fuel System
(57-200-002) Flow Diagram, Lubricating Oil System
(57-200-003) Flow Diagram, Cooling System
(57-200-004) Flow Diagram, Air Intake System
(57-200-005) Flow Diagram, Exhaust System
(57-200-006) Flow Diagram, Compressed Air System
Section L - Service Literature
(57-205-001) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International
Section ES - Engine Storage
(99-000-005-om) Engine Storage - Long Term
(57-000-006) Engine Storage - Short Term
Section SS - Seasonal Storage (Marine Only)
(99-000-014) Seasonal Storage
Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666134-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(3666134-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(3666134-t024-om) Coolant Temperature Below Normal
(3666134-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666134-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666134-t057-om) Engine Power Output Low
(3666134-t072-om) Engine Starts But Will Not Keep Running
(3666134-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(3666134-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(3666134-t080-om) Engine Will Not Reach Rated Speed (RPM)
(3666134-t081-om) Engine Will Not Shut Off
(3666134-t105-om) Lubricating Oil Pressure Low
(3666134-t116-om) Smoke, Black - Excessive
(3666134-t118-om) Smoke, White - Excessive
Section V - Maintenance Specifications
(57-018-015) General Engine
(57-018-016) Fuel System
(57-018-017) Lubricating Oil System
(57-018-018) Cooling System
(57-018-019) Air Intake System
(57-018-020) Exhaust System
(57-018-021) Electrical System
(57-018-024) Cummins®/Fleetguard® Filter Specifications
(57-018-002) Fuel Recommendations and Specifications
(102-018-003) Lubricating Oil Recommendations and Specifications
(57-018-004) Coolant Recommendations and Specifications
(99-018-005) Drive Belt Tension
(57-018-006) Engine Component Torque Values
(99-204-001) To the Owner and Operator
(99-204-002-om) About the Manual
(99-204-003-om) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-ind) General Safety Instructions
(99-204-007-om) General Repair Instructions
(99-204-009) Acronyms and Abbreviations
Section E - Engine and System Identification
(57-100-001) Engine Identification
(57-100-002) Engine Diagrams
(99-100-003) Cummins® Service Engine Model Product Identification
Section 1 - Operating Instructions
(99-101-999-om-ind) Operating Instructions - Overview
(00-101-014-om-ind) Normal Starting Procedure
(102-101-004) Cold Weather Starting
(00-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-ind) Operating the Engine
(99-101-008-om) Engine Operating Range
(99-101-009-om) Engine Shutdown
(57-101-007-om-ind) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)
Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(57-102-004) Tool Requirements
(57-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form
Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(00-010-058) Air Intake Piping
(99-010-015) Air Cleaner Precleaner
(99-010-059) Air Cleaner Restriction
(99-012-021) Air Tanks and Reservoirs
(99-006-043) Fuel-Water Separator
(99-007-043-om) Lubricating Oil Level
(57-007-087) Centinel Oil Level
(99-008-066) Coolant Level
Section 4 - Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures - Overview
(57-005-065) Fuel Lift Pump Inlet Screen
(57-006-015-om) Fuel Filter (Spin-On Type)
(57-007-002-om) Lubricating Oil and Filters
(99-003-018) Crankcase Breather Tube
(57-008-060) Supplemental Coolant Additive (SCA)
(57-008-006) Coolant Filter
(99-103-002) Drive Belts
(99-008-040) Fan, Cooling
(99-010-027) Charge-Air Cooler
Section 5 - Maintenance Procedures at 2000 Hours or 1 Year
(99-999-999) Maintenance Procedures - Overview
(57-000-009) Engine Steam Cleaning
(99-008-045) Radiator Hoses
(99-012-015) Air Compressor Discharge Lines
(57-016-010) Engine Mounts
(57-001-016-om) Crankshaft
(57-003-004-om) Overhead Set
(57-007-001) Engine Oil Heater
(57-008-068) Fan Drive Idler Pivot Arm Assembly
(57-008-002-om) Drive Belt, Cooling Fan
(57-008-011) Coolant Heater
Section 6 - Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedures - Overview
(57-008-018) Cooling System
(57-008-013) Coolant Thermostat
(57-008-016) Coolant Thermostat Seal
(57-008-036-om) Fan Hub, Belt Driven
(57-008-062-om) Water Pump
(57-010-033-om) Turbocharger
(57-001-052) Vibration Damper, Viscous
(57-012-013) Air Compressor Unloader and Valve Assembly
Section A - Adjustment, Repair, and Replacement
(57-010-060) Air Cleaner Element, Paper Type
(57-010-061) Air Cleaner Element, Single Heavy Duty Dry Type
(57-010-062) Air Cleaner Element, Dual Heavy Duty Dry Type
(57-010-063) Air Cleaner Element, Cartridge Type
(57-007-009) Lubricating Oil Dipstick
(57-008-087-om) Cooling Fan Belt Tensioner
(57-012-022) Air Starting Motor
(99-013-009) Battery Cables and Connections
(57-013-005) Drive Belt, Alternator
Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(57-200-001) Flow Diagram, Fuel System
(57-200-002) Flow Diagram, Lubricating Oil System
(57-200-003) Flow Diagram, Cooling System
(57-200-004) Flow Diagram, Air Intake System
(57-200-005) Flow Diagram, Exhaust System
(57-200-006) Flow Diagram, Compressed Air System
Section L - Service Literature
(57-205-001) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International
Section ES - Engine Storage
(99-000-005-om) Engine Storage - Long Term
(57-000-006) Engine Storage - Short Term
Section SS - Seasonal Storage (Marine Only)
(99-000-014) Seasonal Storage
Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666134-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(3666134-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(3666134-t024-om) Coolant Temperature Below Normal
(3666134-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666134-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666134-t057-om) Engine Power Output Low
(3666134-t072-om) Engine Starts But Will Not Keep Running
(3666134-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(3666134-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(3666134-t080-om) Engine Will Not Reach Rated Speed (RPM)
(3666134-t081-om) Engine Will Not Shut Off
(3666134-t105-om) Lubricating Oil Pressure Low
(3666134-t116-om) Smoke, Black - Excessive
(3666134-t118-om) Smoke, White - Excessive
Section V - Maintenance Specifications
(57-018-015) General Engine
(57-018-016) Fuel System
(57-018-017) Lubricating Oil System
(57-018-018) Cooling System
(57-018-019) Air Intake System
(57-018-020) Exhaust System
(57-018-021) Electrical System
(57-018-024) Cummins®/Fleetguard® Filter Specifications
(57-018-002) Fuel Recommendations and Specifications
(102-018-003) Lubricating Oil Recommendations and Specifications
(57-018-004) Coolant Recommendations and Specifications
(99-018-005) Drive Belt Tension
(57-018-006) Engine Component Torque Values