Clark GEX 20-30 Forklift * Factory Service / Repair/ Workshop Manual Instant Download! (SM- 765) 

This manual contains maintenance and repair procedure for the Clark GEX 20-30 Forklift. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. 

Service Repair Manual Covers: 

SA SAFE MAINTENANCE 
1. Safety 
2. Lifting, Jacking, and Blocking 
3. Towing 
PS PERIODIC SERVICE 
1. Maintenance Schedule 
2. Planned Maintenance 
3. The PM Inspection Form 
12 BATTERY 
1. Battery Service 
13 WIRING, SWITCHES, AND INSTRUMENTS 
1. Schematic Electric Circuit Diagrams 
2. General Electrical Service Tips 
3. Wiring and Cables 
4. Switches and Sensors 
5. Instrument Panel 
16 ELECTRIC MOTORS 
1. Motor Specifications And Descriptions 
2. Drive Motors Overhaul 
3. Pump Motor Overhaul 
17 ELECTRICAL CONTACTORS 
1. Contactors Specifications and Overhaul 
19 MOTOR CONTROLS 
1. Description 
2. Control Programming 
3. Control troubleshooting 
4. GEX Factory Control Settings 
20 DRIVE AXLE 
1. Specification and description of drive axle 
2. Troubleshooting of wheel drive axle 
3. General operation of drive axle 
4. Disassembly and Reassembly of drive axle 
5. Disassembly and Reassembly of axle end 
6. Adjustment 
22 WHEELS AND TIRES 
1. Wheels & Tires Specifications and Description 
2. Pneumatic Wheels and Tires 
23 BRAKE SYSTEM 
1. Brake System Specifications and Descriptions 
2. Service Brake Troubleshooting 
3. Brake Pedal Linkage & Adjustments 
4. Brake Bleeding 
5. Pedal and Master Cylinder Service 
6. Parking Brake Service 
25 STEERING COLUMN AND GEAR 
1. Steering System Specifications and Description 
2. Steering System Troubleshooting 
3. Steering Column Removal and Installation 
4. Steering System Relief Pressure Check and 
Adjustment 
5. Steering Gear Overhaul 
26 STEERING AXLE 
1.Steering Axle Specifications and Description 
2. Steering Wheel Bearing Maintenance and Adjustment 
3. Steering Axle Removal and Installation 
4. Steering Axle Overhaul 
5. Steering Cylinder Removal and Installation 
6. Steering Cylinder Overhaul 
7. Pivot-Turn Steering Axle Maintenance 
29 HYDRAULIC SUMP, FILTERS, AND PUMP 
1. Main Hydraulic Sump, Filters, and Pump Specifications 
and Description 
2. Main Hydraulic Pump Troubleshooting 
3. Main Hydraulic Removal and Installation 
30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT 
1. Hydraulic Control Valve/Lift Circuit Specifications 
and Description 
2. Hydraulic Schematic 
3. Hydraulic System Troubleshooting 
4. Hydraulic System Pressure Checks and Adjustments 
5. Hydraulic Control Valve Removal and Replacement 
32 TILT CYLINDERS 
1. Tilt Cylinder Specifications and Description 
2. Tilt Cylinder Checks and Adjustments 
3. Tilt Cylinder Removal and Replacement 
4. Tilt Cylinder Overhaul 
34 UPRIGHTS 
1. Upright Specifications and Description 
2. Troubleshooting 
3. Upright Inspection 
4. Carriage and Upright Roller Clearance Checks 
and Shim Adjustments 
5. Cylinder Removal, Shimming, Overhaul and 
Replacement 
6. Upright Chain Inspection, Adjustment, and 
Replacement 
7. Fork and Carriage Removal and Replacement 
8. Upright Removal and Replacement 
38 COUNTERWEIGHT AND CHASSIS 
1. Counterweight Specifications and Description 
2. Counterweight Removal and Installation 
3. Overhead Guard Removal and Installation 
4. Floor Plate, Seat, and Seat Deck Removal and 
Installation 
40 SPECIFICATIONS 
1. Nameplate and Decals 
2. General Specifications 
3. Hydraulic Fitting Tightening Procedure 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable. 
X